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How to solve the defect problems in SiC crystal growth with CVD source materials?

2026-04-03 7 min read Author: Semixlab

In the field of SiC single crystal growth (PVT method), the quality of the raw material directly determines the yield of the substrate. Traditional Acheson-method abrasives are difficult to purify and possess small particle sizes, making them increasingly inadequate for 8-inch and semi-insulating crystal requirements.

1. Laboratory Data: The Leap from 5N to 7N

The GDMS (Glow Discharge Mass Spectrometry) report (see PDF Page 4) confirms:

MetricMeasured Value
Total Purity99.9999950% (7N)
Key Metal Impurities (Ti, V, Fe, Ni)< 0.01 ppm wt
Nitrogen Concentration (SIMS)N conc.=4.98x1015[atom/cm3](500~1500nm)

Our nitrogen levels are significantly superior to conventional purified materials, which is critical for semi-insulating crystal growth.

2. Physical Specifications: Large Grain Size = High Yield

Traditional Acheson materials typically have grain sizes < 2.5mm, which can lead to premature graphitization.

ParameterOur CVD High-Purity GranulesTraditional Material
Average Grain Size4–10mm (Up to tens of mm)< 2.5mm
Crucible Loading> 1.5kg (Per standard volume)≤ 1.0kg
Material Utilization> 50%~30%
Ingot Output3.5kg ingot from 4.5kg material

This data proves that our material solves supply shortages for large-size crystal growth and reduces carbon inclusion defects.

3. Academic Support: Si/C Molar Ratio vs. Micropipes

 Experts from the Shanghai Institute of Ceramics (SICCAS) , such as Chen Zhizhan and Shi Erwei, have noted:

● Inconsistency in Si/C evaporation and phase transformation is a primary cause of micropipe defects.

● CVD Process: Our Si/C molar ratio is closer to the theoretical 1:1 compared to self-propagating methods.

● Defect Reduction: This balance minimizes defects induced by high Si partial pressure.

● Prototype Retention: CVD granules maintain their prototype after use, reducing recrystallization and impurity enrichment.

4. Crystal Growth Comparison: Traditional vs. CVD High-Purity

● Traditional Material: Often results in visible carbon inclusions, micropipes, and uneven light transmission.

● CVD High-Purity Material: Produces ingots with high optical uniformity, significantly lower defect density, and improved structural integrity.

CVD SiC bulk elemental composition

5. Engineering Conclusion

Materials change the future; we provide the "strategic grain" for the semiconductor industry.

Our CVD process achieves 7N purity combined with 4–10mm grain size control.

Automated workflows reduce human error and ensure high batch-to-batch consistency.

This product fills a critical domestic gap, optimized for 8-inch and semi-insulating SiC crystal growth.

SIMS Nitrogen Depth Profile:

SIMS Nitrogen Depth Profile

Ingot Comparison: Side-by-side view of crystals showing the superior clarity of those grown with CVD material

High Purity CVD SiC Bulk

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Founded in 2018, Semixlab Technology Co.,Ltd is a technology-based enterprise focusing on the research and development, production and sales of advanced materials. It is a world-leading semiconductor material manufacturer.

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