Quartz Heat Shield
The Quartz Heat Shield, made from milky white quartz, is a high-performance thermal insulation component specifically designed for SiC epitaxy equipment. Engineered to operate in ultra-high-temperature environments (up to 1700°C), this heat shield effectively reduces radiative and conductive heat transfer thanks to its internal bubble structure and grain boundaries.
Description
The Quartz Heat Shield, made of milky white quartz, is an advanced thermal management component tailored for use in high-temperature SiC epitaxy systems. Compared to transparent quartz, this material provides superior insulation, improved process stability, and better cost-efficiency—making it ideal for thermal shielding in MOCVD and CVD reaction chambers.
Ⅰ. Material Composition & Key Physical Properties
● Material: Milky white quartz (synthetic fused silica with dispersed microbubbles and grain boundaries)
● Color & Appearance: Translucent white
● Thermal Conductivity: Lower than transparent quartz due to internal bubble structure
● Working Temperature: Stable up to 1700°C
● Thermal Expansion Coefficient: ~0.55 × 10⁻⁶ /K (same as transparent quartz)
● High Thermal Shock Resistance
● Excellent Chemical Purity: Trace impurities (e.g., Al, Na) maintained below 1 ppm
Ⅱ. Key Functions in SiC Epitaxy Applications
Milky white quartz is specifically selected for SiC epitaxial reactors due to the following critical advantages:
(1) Enhanced Thermal Insulation Performance
Infrared Radiation Scattering: The internal bubbles and grain boundaries scatter IR radiation multiple times, significantly reducing radiative heat transfer. Offers 30–50% better insulation than transparent quartz under 1500–1700°C conditions.
Low Thermal Conductivity: Microbubble distribution decreases conductive heat loss, optimizing overall thermal efficiency.
(2) High-Temperature Durability & Stability
Thermal Shock Resistance: While sharing the same expansion coefficient as clear quartz, its microstructure helps absorb localized thermal stress—ideal for fast ramp-up/ramp-down processes.
Crystallization Resistance: In high-temperature reducing atmospheres (e.g., H₂), milky quartz is more resistant to devitrification into α-cristobalite, minimizing fracture risk.
(3) Process Compatibility & Deposition Control
Reduced Parasitic Deposition: Its opacity mitigates local overheating, which prevents premature decomposition of precursors (e.g., SiH₄, C₃H₈) on shield surfaces.
Uniform Temperature Field: Scattering behavior promotes even temperature distribution across the reaction zone, crucial for achieving epitaxial layer uniformity in SiC power devices.
(4) Cost-Effectiveness
Lower Material Cost: Milky white quartz is typically more affordable than ultra-high-purity transparent quartz, making it suitable as a consumable thermal barrier component.
(5) Maintenance & Considerations
Purity Assurance: Ensure extremely low impurity levels (Al, Na < 1 ppm) to avoid contamination of the SiC epitaxial surface.
Lifecycle Management: After long-term use (typically >1000 hours), microbubble coalescence may degrade thermal performance—regular replacement is recommended.
Applications
Typical Applications
✔SiC MOCVD and CVD reactors
✔Epitaxial growth of SiC power semiconductors
✔High-temperature diffusion and deposition chambers
✔Thermal shielding in vacuum/inert gas environments
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