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CVD Tantalum Carbide (TaC) Coating

CVD Tantalum Carbide (TaC) Coating

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TaC coated LED epi susceptor
TaC coated LED epi susceptor

TaC Coated LED epi susceptor


Place of Origin:China
Brand Name:Semixlab
Model Number:TaC coated LED epi susceptor-01
Certification:ISO9001
Minimum Order Quantity:Subject to negotiation
Price:Contact for Customized Quotation
Packaging Details:Standard export package
Delivery Time:30-45 Days After Order Confirmation
Payment Terms:T/T
Supply Ability:100 units/Month
Description

TaC coated LED epi susceptor adopts high purity tantalum carbide (TaC) coating technology, which is specially designed for MOCVD (metal organic chemical vapor deposition) equipment and suitable for high temperature deposition process of LED epitaxial wafers. The product has excellent high temperature resistance, corrosion resistance and thermal stability, which can significantly reduce pollution and particle shedding, and extend service life. It is an ideal choice for improving LED epitaxial wafer yield and production efficiency.

Application:

TaC coated LED epi susceptor is specially designed for MOCVD equipment and is mainly used in LED epitaxial wafer production, especially for the epitaxial growth of gallium nitride (GaN)-based blue and ultraviolet LEDs. It can also meet the manufacturing needs of SiC/GaN power semiconductor devices and is suitable for high-temperature CVD, MBE and other material deposition experiments in scientific research institutes.

Services that can be provided:

customer application scenario analysis, matching materials, technical problem solving.

Company profile:

Semixlab has 2 laboratories, a team of experts with 20 years of material experience, with R&D and production, testing and verification capabilities.

Specifications

Technical Parameters

projectparameter
Substrate materialHigh purity isostatic graphite (purity ≥99.99%)
Coating materialTantalum Carbide (TaC)
Applicable temperature≤1350°C (continuous working temperature 1200°C)
Coating thickness50-200μm (customizable)
DimensionsSupport 2/4/6 inch epitaxial wafer loading (support OEM customization)
Applications

Main application fields

Application directionTypical scenario
LED epitaxial wafer productionSuitable for GaN-based epitaxial growth of blue light, ultraviolet LEDs, etc.
Power DevicesSiC and GaN power semiconductor MOCVD process.
Research FieldHigh temperature CVD, MBE and other material deposition experiments.

Ecological chain verification endorsement

Semixlab TaC coated LED epi susceptor's ecological chain verification covers raw materials to production, has passed international standard certification, and has a number of patented technologies to ensure its reliability and sustainability in the semiconductor and new energy fields.

Typical application process

Raw Material Preparation (High-purity graphite inspection) → Substrate Fabrication (Isostatic pressing) → TaC Coating Process (CVD deposition) → Post-Processing (Precision polishing) → Quality Inspection → Packaging & Delivery

As LED technology develops towards smaller sizes and higher precision such as Mini LED and Micro LED, the stability and process control requirements of MOCVD equipment are becoming increasingly higher. The promotion of TaC coated LED epi susceptor can not only improve the efficiency of existing LED production, but also provide a more reliable manufacturing foundation for the next generation of display technology.

For detailed technical specifications, white papers, or sample testing arrangements, please contact our Technical Support Team to explore how Semixlab can enhance your process efficiency.

Competitive Advantage

Semixlab TaC coated LED epi susceptor core advantages

Super high temperature resistance

TaC-coated LED epitaxial susceptors are made of high-purity tantalum carbide material, which can work stably for a long time in high-temperature environments above 1200°C. Even under the extreme temperature conditions of the MOCVD process, the coating will not crack or peel off, ensuring the uniformity and consistency of the epitaxial growth process and effectively improving product yield.

Excellent corrosion resistance

During the manufacturing process of LED epitaxial wafers, the susceptor needs to be exposed to corrosive gas environments such as H2 and NH3 for a long time. TaC coating has extremely strong chemical inertness and can effectively resist gas erosion and avoid impurities generated by oxidation or reaction, thereby ensuring the purity and optoelectronic performance of the epitaxial wafer.

Low thermal deformation

The thermal expansion coefficient of the TaC coating is highly matched to that of the graphite substrate, and the susceptor can maintain an extremely low thermal deformation rate even during rapid temperature rise and fall. This feature can greatly reduce the risk of epitaxial wafer warping, ensure uniform growth of the epitaxial layer, and improve product consistency.

High surface finish

The susceptor surface is precisely polished, with the roughness controlled below 0.5μm, effectively reducing the defect rate during epitaxial growth. The smooth surface can also reduce the adhesion between the epitaxial wafer and the susceptor, making it easier to remove the wafer and reducing the risk of wafer breakage.

Long life design

Compared with traditional graphite susceptors, TaC coating has better wear resistance and corrosion resistance, and its service life can be increased by more than 3 times. This not only reduces the frequency of consumable replacement, but also reduces process fluctuations caused by susceptor aging, which can significantly reduce production costs in the long run.

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